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Mechanical Design

We run mechanical design alongside the electronics. Board placement, the path heat takes and cable routing are solved in the same model; problems are fixed on screen, not in the prototype.

What we do

Product and enclosure design

We design enclosures that suit the operating environment, the IP rating and the assembly sequence.

Design for the manufacturing method

We model sheet metal, machined and injection-moulded plastic parts to the rules of the chosen manufacturing method.

Thermal management

We analyse heat sources, heat sinks and airflow, and find the most efficient solution together with the electronics team.

Structural analysis

With finite element analysis, we verify how parts behave under vibration, shock and load.

Tolerancing and technical drawings

Using geometric dimensioning and tolerancing (GD&T), we produce clear, measurable technical drawings for the manufacturer.

Rapid prototyping

With 3D-printed and CNC prototypes, we try out form, assembly and ergonomics early on.

Typical deliverables

  • 3D models (STEP) and assembly trees
  • Technical drawings and tolerance analysis
  • Material and surface finish recommendations
  • Thermal and structural analysis reports
  • Prototype parts
  • Technical handover package for the manufacturer

Tools and platforms

  • SolidWorks
  • Siemens NX
  • PTC Creo
  • Autodesk Fusion
  • Ansys
  • SolidWorks Simulation
  • KeyShot

Standards and methods

  • ISO GPS / ISO 1101
  • ASME Y14.5
  • ISO 2768
  • IEC 60529 (IP)
  • MIL-STD-810H
  • DFM / DFA

Applied as the project requires.

Our approach

An enclosure proves itself on the production line and in the field. Reducing the part count, simplifying assembly and thinking about maintenance access from the start are, for us, the design itself.

We choose the material and the manufacturing method together, based on volume, cost and environmental conditions. From prototype to series production, we work directly with the manufacturer.

Where we apply it

Core

Defence & Aerospace

Shielded, sealed enclosures that withstand vibration and shock; thermal management.

Support

Automotive

Enclosures for sensors and control units; test fixtures.

Neighbours on the axis

Previous

Embedded Systems

Software that lets hardware speak. From microcontrollers to embedded Linux; secure, and updatable in the field.

Let's talk about your project.

Describe it in a few sentences and we'll find the right starting point together.